BTU Air Filter Mat Orange Filter Mat BTU Filter Mat 235*135*25mm

• Customization: Available
• Efficiency: F5
• Filtration Grade: Pre Filter
• Transport Package: PE Bag
• Specification: 235*135*25mm, 200 pcs/bag
• Trademark: BTU
• Origin: China
• Production Capacity: 100000PCS

Product Description

5207096  BTU air filter media for reflow oven/Heller

200 PCS per bag
235*135*25mm(Part No. :5207096)

360*711*25mm(Part No. :5207282)
 

Characteristic	Details
Compatibility	Custom-fit for Heller reflow ovens (matches the flux filtration system design).
Temperature Resistance	Withstands up to 120–150℃ (typical reflow oven operating range), no deformation/outgassing.
Filtration Efficiency	Targets sub-micron flux particles, ensuring low airflow resistance while capturing contaminants.
Chemical Durability	Resists corrosion from flux chemicals (organic acids, activators), extending service life.
Size	235*135*25mm

The 5207096 BTU air filter media

1. Product Introduction
The 5207096 BTU air filter media is a specialized consumable developed for Heller reflow ovens (e.g., Mark III, MK5, MK7 series). It is designed to filter contaminants (flux fumes, particles) generated during the reflow soldering process, ensuring the oven's internal cleanliness and stable performance.
2. Core Functions
Flux Contamination Control: Traps flux vapors, aerosols, and fine particles to prevent their deposition on heaters, fans, and sensors. This avoids reduced thermal efficiency, equipment malfunctions, and soldering defects (e.g., cold joints, voids).
Process Stability: Maintains consistent airflow and temperature uniformity (critical for Heller's ±0.1), supporting high-quality soldering.

4. Application Scenarios
Installed in the flux filtration module of Heller reflow ovens (e.g., Heller Generation V Flux Filtration system).
Critical for industries requiring high-precision soldering (electronics manufacturing, automotive electronics, semiconductor packaging).
5. Maintenance & Replacement
Replacement Cycle: Depends on production volume and flux type (e.g., every 1–3 months for high-volume lines). Delayed replacement may cause pressure drop, reducing nitrogen efficiency (if using N2) or thermal performance.
Genuine Part Advantage: As an official Heller spare part, it guarantees compatibility with the oven's design, avoiding risks of subpar filtration or equipment damage from non-genuine alternatives.
6. Why It Matters
For Heller reflow ovens, the 5207096 filter media is key to:
Protecting expensive components (heaters, blowers) from flux buildup.
Ensuring compliance with the oven's performance specs (e.g., temperature uniformity, energy efficiency).
If you need specific parameters (e.g., filtration grade, dust-holding capacity), consult Heller's official documentation or authorized suppliers.

Factory introduction

Suzhou Keming Environmental Technology Co., Ltd.
Suzhou Keming is located at Kunshan City Yushan City North high-tech zone. Specializing in the design, development and manufacture of air filters and purification equipment.
To meet customers' diversified technology integration needs, KM provides nearly a thousand specifications and models of primary, medium and high efficiency filters and self-cleaning filter devices, chemical filters, chemical filtration purification devices and other design, research and development and manufacturing needs.
 Keming has a professional filtration product line, equipped with professional efficiency, leakage detection, wind speed and other complete sets of testing equipment, familiar with the industry specifications, according to the actual needs of customers, different forms and uses of the filter design applied to professional filtration equipment.
Professional R & D team, master the leading technology and industry trends. With continuous innovation and optimization, the company has successfully developed a series of products to serve the field of Air Filter. At the same time, several of products have obtained national patents.
Since: 2019
Specialty: Air Filter media, Air media
Capacity: 1,000,000 piece/month
Advanced Features:
Air Filter Air Media

Viledon Cassette Filters

High Temperature Filter with 350-450℃

Viledon Filter Mat

A generation of powerful, efficient, economic and resilient cassette filters. They offer high operational reliability and cost-efficiency while increasing the efficiency of turbine performance. 

At the operating temperature (350ºC), these filters have an efficiency of 99.97% at 0.3μm, which means they can efficiently filter out tiny particulates and maintain the cleanliness of the process environment.

The ultra-durable for highest operational dependability
The high mechanical strength of the material used offers good dimensional stability throughout the operational lifetime, even when handling large air volumes, thus ensuring dependable operation of the filter system concerned.

Air Filter media

Air Filter

Air Filter media plays a crucial role in the field of air purification, effectively filtering out pollutants in the air such as dust, pollen, smoke, and microorganisms. We use advanced production processes and high - quality raw materials. The Air Filter media we produce features high - efficiency filtration, large dust - holding capacity, low resistance, and long service life. It is widely applied in household air purifiers, automotive air - conditioning systems, industrial ventilation systems, as well as in medical and electronic fields where strict air quality requirements are imposed, providing reliable air - purification solutions for various environments.

Air filters primarily function to capture and remove particles such as dust, pollen, mold spores, and bacteria from the air. This helps in improving air quality, reducing the risk of respiratory problems and allergies, and protecting equipment from damage caused by dust and debris.
HEPA Filters: Highly efficient in trapping tiny particles, with a high filtration rate for particles as small as 0.3 microns.
Activated Carbon Filters: Mainly used to eliminate odors, gases, and volatile organic compounds.
Electrostatic Filters: Utilize an electrostatic charge to attract and hold particles.

Coconut coir air filter media

Coconut coir fibers are natural, renewable, and possess unique physical properties. They are highly resilient and have a certain degree of stiffness, which allows the filter nets to maintain their structural integrity. The fibers are intertwined to form a three - dimensional porous structure. This structure provides a large surface area, enabling the filter net to capture various airborne particles effectively. Additionally, coconut coir has some inherent anti - microbial properties, reducing the growth of mold and bacteria on the filter surface over time.

Biochemical cotton

Biochemical cotton is typically made from high - density polyurethane foam or other synthetic materials. It has a unique porous structure with numerous interconnected small pores. These pores create a large surface area, which is essential for its functionality. The structure is designed to be both breathable and permeable to water, allowing for efficient water flow while retaining solids and providing a habitat for beneficial microorganisms.
Biochemical cotton is widely used in aquariums. It can be placed in filters, sumps, or wet - dry filters. In fish tanks, it helps to keep the water clean, reduce the frequency of water changes, and create a suitable living environment for fish, shrimp, and other aquatic creatures.

Nickel Foam Filter

Copper Foam

Nickel foam is a highly porous metallic material with a three-dimensional interconnected network structure. 

Good electrical conductivity and corrosion resistance, making it suitable for applications in electrochemistry, such as batteries (e.g., nickel-metal hydride batteries), fuel cells, and supercapacitors.

Copper foam is a lightweight, porous material with a sponge-like structure, featuring.

Excellent thermal and electrical conductivity, making it ideal for heat dissipation applications (e.g., electronics cooling, heat exchangers).

Patent for Mist Collector

Testing report for Biochemical cotton

Testing report

Mist Collector

Biochemical cotton

Viledon P15 350

FAQ

Q: Are you a factory or trading company?
A: Our company is a professional factory so that we offer competitive factory price to our clients.
 
Q: How can I get some samples?
A: We are honored to offer you samples. But the freight and sample fee should be on your account.
 
Q: How about quality control in your factory?
A: Quality is our culture. We pay great attention to quality control from beginning to the end. Every filter product is tested strictly before packing and delivery.
 
Q: What is your terms of payment?
A: T/T is accepted, 50% as deposit, and 50% must be paid before delivery. We'll show you the photos of the products and packages before you pay the balance.
 
Q: How about your delivery time?
A: Generally, it will take 7 to 10 days after receiving your deposit. But the specific delivery time depends on the items and the quantity of your order.
 
Q: Can we visit your factory?
A: Yes, welcome to visit our company! We can pick you up at airports of SHA.